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25 YEAR WARRANTY
We offer an "Industry Exclusive" warranty with a 25 year limited warranty. Read More.
 
   
MOISTURE CONTROL SAVES DOLLARS
The National Renewable Energy Lab reports ... up to 25% energy savings. Read More.
 
   
   
INFO IN SPANISH
Important topic info here.
 
   
 
   

Awesome Air® -- From The Inside Out

BK Products, Inc., has a number of products that use zeolite crystals to address moisture, vapor and energy problems.  One of the products called Awesome Air® has special significance at this time.  Awesome Air® supplements AC systems by helping to remove residual moisture so cooling systems can operate more efficiently.  The result is safer, healthier air, energy savings, less maintenance and improved comfort.  Awesome Air® can prevent mold, mildew, off-gassing and airborne allergens and their odors by reducing residual moisture levels.  Zeolite crystals function on a molecular level – a natural way to adsorb unwanted moisture. You already know why the products work -- now we will try to explain how the products work.

 

Reaction Time of Adsorbers – How Fast Do They Work?

The conditions present when Awesome Air® is installed will determine the results.

The amount of vapor adsorbed depends upon many variables:  1) Length of exposure, 2) Quantity of product used, 3) Quantity of moisture in the airspace, 4) Quantity of vapors already adsorbed, and 5) Air temperature. The zeolites we use for BK products are natural adsorbers, not absorbers.  Adsorbers are different than absorbers because they do not undergo any chemical or physical change as they collect vapors. 

 

Affinity

All naturally occurring zeolites, as used in Awesome Air®, have an affinity for polar substances such as water. This affinity is based on pore (angstrom) size.  A water molecule has a pore size of 3.2 angstroms. Awesome Air® has an angstrom size from 2.5 to 5.0 so it has the capability of being very effective at adsorbing water vapor.  And, by reducing water vapor, it also reduces molds, mildews, and other allergens (and their associated odors). The BK product line has been created by mixing zeolites so their affinities match the job they are designed to do. 

 

The Answer To Energy Efficiency And Better Indoor Air Quality

Much has been written lately about the devastating effects of high humidity, mold and allergens in buildings and the role of the heating, ventilation and air conditioning systems.  In the last two decades, ventilation levels decreased as buildings were made tighter. This created moisture load problems that conventional AC systems could not remove -- so ventilation rates were increased, but this increase in ventilation actually increased mold and other moisture-related problems, making this one of the biggest concerns in indoor air quality today.  Moisture loads cannot be removed by ventilation, creating a crucial need for an improved method of dehumidification.  The answer lies in the distinct advantages of Awesome Air®.

 

How Air Conditioners Work

Air conditioners are designed to do two things:  remove moisture from the air and lower the temperature. As the air is cooled, it loses its ability to hold moisture, so relative humidity is actually increased by cooling the air.  This is the “problem” moisture that Awesome Air® helps to alleviate because it continually adsorbs water vapor.

 

Methods Currently Used To Reduce Moisture Levels In AC Applications:

  • Oversizing Air Conditioning Systems

  • Undersizing Air Conditioning Systems

  • Reducing Fan Speed

  • Reheat Methods

 

Oversizing AC units will result in units that actually run a relatively short period of time.  The air is cooled very quickly – the thermostat senses this and turns the unit off.  Unfortunately, there is little opportunity for the moisture in the air to come in contact with the coil long enough to condense it thoroughly.  The return air is cold enough, but very humid, resulting in the development of pollutants, mold and allergic reactions.

 

Undersizing AC units will run longer since they do not easily satisfy the thermostats.  Longer run cycles allow the system to remove more moisture from the air, but the indoor temperature may rise several degrees during the late afternoon.

 

Reducing the indoor fan speed causes the coil temperature to drop and also allows the air to remain in the coil longer.  This lowers the dew point of the exit air, but system efficiency is reduced.

 

Reheat methods result in substantial increases in electrical consumption, especially electric strip reheat which can triple the required energy input. Reheat methods heat the air after it passes through the cooling coil.  This allows the removal of moisture without overcooling the air. When reheat is used, the cooling ability of the AC system goes to waste.  Electric reheat uses over twice the electricity to reheat the air as it took to cool it.   (Hot gas bypass uses a hot refrigerant to reheat the air and electric strip reheat uses resistance coils.)

 

All of the current methods to curb excess moisture have a downside.  Awesome Air® is different.  It improves overall comfort and health, protects against moisture damage and mold and brings client satisfaction.  It conserves energy, is easy to install, has no operating cost and has a fast ROI.

 

Saving Energy

High efficiency units are often being recommended today to save energy.  These high efficiency units sometimes sacrifice latent (moisture removal) capacity in order to

increase their nameplate SEER ratings.  (SEER stands for Seasonal Energy Efficiency Ratio and is a measure of energy efficiency.)  One way manufacturers increase SEER is to raise the cooling coil temperature.  Unfortunately, this means that the air blown through the coil does not reach a low dew point temperature, leaving an unacceptable amount of moisture in the building.  Added capacity on the AC to overcool the air is required in order to remove the moisture, but the additional energy required to reheat the air to comfortable levels eliminates the intended benefit of the SEER rating.

 

Another common way many people try to save energy is to totally shut off the AC system when occupants are not present.  Turning off the system is a way to invite high relative humidity.  Moisture migrates from areas of high humidity to areas of low humidity.  Water vapor transfers through materials as a liquid or as a vapor.  It moves as a liquid by capillary action and as a vapor through diffusion.  Diffusion is vapor moving through materials due to differences in vapor pressure.  If there is a difference in vapor pressure between the inside and outside of materials, moisture is going to move toward the lower humidity level. Keep the interior of the building free of excess water vapor by turning up air conditioning systems instead of turning them off and use Awesome Air®.

 

Awesome Air® has none of the downsides of the other methods used to remove moisture.  It is a totally safe, environmentally friendly way to help remove the water vapor.  Because Awesome Air® works continually to adsorb moisture and vapors, it keeps areas from becoming saturated.  

 

How Awesome Air® Works

Awesome Air® uses zeolite adsorbents to remove moisture on a continuous basis.  As the moisture load decreases, the length of time necessary for AC compressors to run also decreases.  Awesome Air® is a passive unit made from solid materials with a tremendous internal surface area per unit of mass.  A single gram can have more than 500 square meters of surface area. This means the rate of both sorption and ion exchange are extremely high. Natural zeolites possess a high affinity for water vapor and can adsorb and desorb without damage to the crystal structure for many years of service. 

 

There are distinct advantages of using zeolites to assist in the control of moisture.  Zeolites, as used in Awesome Air® work on a continual basis to adsorb vapors.  Within any area, there is a continuing cycle of vaporization and condensation. Each time an air conditioner cycles off, there is a buildup of moisture.  Some of this moisture vaporizes and becomes a gas, some stays as condensation.  Because Awesome Air® is never turned off, it will help to keep areas drier.

 

As Awesome Air® adsorbs water vapor from the airspace, moisture is also given up by the products, people and materials in the room in an attempt to reach a vapor pressure equilibrium.  Awesome Air® adsorbs moisture more strongly than the materials, products and people (comparing their heats of adsorption/desorption) and will continue to dry out the airspace until it reaches equilibrium with the surrounding air.  Some of the humidity will evaporate into gas, which Awesome Air® adsorbs before it turns into a liquid.  When the air conditioning system is in the cooling mode, it will dehumidify the airspace.  So, there is a definite relationship between Awesome Air® and the HVAC system. 

 

Sorption of water vapor by Awesome Air® always generates sensible heat equal to the latent heat of the water vapor taken up, plus an additional heat of sorption that varies between 5 and 25% of the latent heat of the water vapor.   Both higher temperatures and increased moisture content increase the vapor pressure at the surface of Awesome Air®.  When the surface vapor pressure exceeds that of the surrounding air, moisture leaves. The moisture, released by Awesome Air®, is picked up by the air conditioning system. 

 

Vapor Pressure

All desiccants work by vapor pressure differences.  Moisture is transferred to the zeolite because of a difference between the water vapor pressure at their surface and that of the surrounding air.  When the vapor pressure at the surface of Awesome Air® is lower than that of the air, it will attract moisture.  When the surface vapor pressure is higher than that of the surrounding air, Awesome Air® will release moisture (which is a natural desorbing mechanism).  As the moisture content of Awesome Air® rises, so does the water vapor pressure at its surface.  At some point, the vapor pressure at the surface is the same as that of the air – the two are in equilibrium.

 

How Do Molecules Of Liquid Become Molecules Of Gas?

 Phase transitions (going from a liquid to a gas) represent structural and energetic changes in a substance that requires energy. Some of the moisture will evaporate into gas.  The gas that is above the liquid is called its vapor and it creates the pressure called vapor pressure.  Each molecule in the liquid has energy, but not the same amount.  The energy is distributed according to the Maxwell-Boltzmann distribution.  Some molecules have more energy than others.  High-energy molecules sitting at the surface of the water start in motion because of their energy.  Some have enough energy to break away from the attractive forces of the molecules around it.  When this molecule moves away from the liquid surface, it becomes a molecule of gas.  As more and more molecules become gas, vapor pressure is made. 

 

As the temperature goes up, there are more and more molecules with the right combination of energy and direction to break free of the liquid’s surface. When equal numbers of molecules evaporate and condense per unit of time, then equilibrium is established.  The change in phase going from liquid to gas is vaporization.  The reverse process, going from gas to liquid is condensation. Vaporization is endothermic, condensation exothermic.

 

 

Desorbing and Regenerating Awesome Air®

In climates where there is winter heat, the Awesome Air® system will completely self dry -- no maintenance is required, it regenerates itself.  In climates where there is no winter heat, remove Awesome Air® once a year and place in the sun for several hours.  Exposing Awesome Air® to heat (kinetic energy) allows molecules to escape, desorbing and regenerating the zeolite. Drying and cooling Awesome Air® will prepare it to become efficient again.  Cooling off the zeolites in Awesome Air® happens each time the air conditioner is blowing cold air. Cooling the zeolite crystals reduces its surface vapor pressure so that it more readily adsorbs moisture.  The greater the difference between the air and zeolite surface vapor pressures, the greater the ability of the zeolite to adsorb moisture from the air at that moisture content.

 

Moisture/Air Dynamics

The term relative humidity refers to the percentage of water vapor in the air at a given temperature.  When the temperature is high, air can contain a great deal of water in the form of vapor, but when the temperature drops, vapor condenses into water.  In other words, temperature is closely linked to relative humidity.  Because cooler air cannot hold as much vapor as warmer air, a rapid lowering of temperature can result in condensation, causing the airspace as well as absorbent materials to become damp.  The sudden lowering of temperature happens each time the AC cycles on – which means condensation can form – it’s the nature of the system.  This makes passive desiccant zeolites such as Awesome Air® the perfect companion to all HVAC systems.

 

Because of the desiccant adsorption/desorption characteristics, everything in the system is dynamic (changing temperature and amount of moisture) rather than at a steady state and nothing is isothermal.  Within a week after installing Awesome Air®, the quality of the airspace will improve and compressor run clocks will indicate run-time savings, which converts to KWH savings and energy savings.

 

Solving The Moisture Problem Will Solve The Poor IAQ Problems

Experts in indoor air quality have identified moisture and molds as a priority to be addressed for improving indoor air quality.  For optimum IAQ, design conditions are a very important factor to consider when selecting an HVAC system.  The building structure should be evaluated to determine how moisture impacts the space:  Number of people and type of activity, vapor barriers, fixed openings and number of door openings, type of building materials, level of outside humidity, etc., etc.  For safer moisture levels, add Awesome Air® -- a well-engineered HVAC system and Awesome Air® is the solution to today’s IAQ moisture problems.

 

Naturally Better. . .

The principle of Awesome Air® is very simple – air conditioning operates more efficiently when energy is not wasted on excess humidity removal.  Thermostats can normally be adjusted to save even more energy. The other reasons for using Awesome Air® are lagniappe, as they say in Louisiana.

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